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How we produce:



Army tent canvas fabric lots
This is the first stage to start the production of by Room articles.
First we collect lots of army tent canvases to make choise of good quality,
which is useful for making items.





Raw army tent canvas fabric
We screen the fabric that is not suitable for our quality. There are so many chances
to fix waste fabric, like on border, net, windows and stiching on border, and also dirty
color and quality






To rip off by hand all fabric
Assorting good quality canvas fabric. After that, to rip off by hand
army tent canvas, which is useful for by Rooms items






To rip off by hand





Removing metals




35-50% chances to waste army tent canvas





Selected good quality army tent canvas for washing





Washing process in laundry machine




Sorting is done again

10-15% chances to waste after enzyme due to torned, broken or rotten fabric





Drying process with the help of sunlight





The fabric is ready to be cut for the production process





fabric cutting





Fabric ready to use

Fabric panel ready to use as per instructed items has requirements of articles, such as:
1. printing
2. Leather appications

3. stud applications and embroidery






Printing process
Before we get ready to print, we make an iron frame as per needed size.
We proceed a net on the frame, and after that we start to coat and dry it.
Then proceed the positive for screen printing and make the color as per
instructed by by Room. We will then apply the prints by hand and dry it.

All in all the printing step takes 7-10 days.
If the weather is sunny, the time is reduced.


 Drying in sunny weather






Dry in curing machine




Leather cutting
If the leather need any article design or handle we follow the same process as with
cotton fabric. We make a panel cutting outline per design for an easy cutting.
Same procedure for all sizes. The amount of excess leather depends on design and size.
If it is a geometric pattern the amount of waste is increased, and if it is a small design
the amount is reduced.





Leather and panel is ready for cutting




Making an outline on the leather ready and then cut it





If needed on the design, studs articles can be placed on the product




The process of making studs items






Stitching process

Before we start the stitching, we first use adhesive items as per needed for
cotton fabric,which is helpful for making a more duable, effective and
goodlooking shape. After that we proceed te stitching.


Stitching







Finishing process
In the finishing stage, we are screening the extra outer thread which is required
to removefor a better looking result. It is removed by hand with the help of an
electric solder.







Spots and repairing process





Finishing

We apply ironing for all the items and articles, which makes it attractive and

ensure preservation for future use and also makes it suitable for packing.
Chances of crux should reduce after ironing and then bring out a smooth look.

 





Labeling and hangtag process





Packing process



 

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